Applications / Solutions
Leveling and angular measurements are vital functions for precision equipment installation, machine setup alignments and metrology in many industries within the precision engineering cluster. Imprecise leveling a machine affects its structural stability thus severely reduces the accuracy, functional and quality performances of a machine/equipment. In fact, precision levelling, angle measurement and alignment tasks essentially involve 2-dimentional planes rather than conventionally known as two independent single-axis orthogonal lines reading an angle one-axis at a time. Dual-axis simultaneous angles display and real-time continuous tracking of tilted-plane angular readings are required to guide field engineers in aligning precision object/machine to a required position accurately, speedily and effectively.
Digi-Pas® pioneered world's-first 2-axis MEMS digital leveling instrument, sensor module and inclinometer (US granted patents) embedded with vibrometer offers superior performance with ability to operate in a very unforgiving/harsh operating environment (e.g. high shock/impact, temperature & water) which empower application engineers/scientists in eradicating constraints previously difficult or unable to do with traditional 'bubble' spirit level or conventional single-axis pendulum/servo-based/optical inclinometers.
With reference to user's testimonials, feedbacks, and from interacting with professionals and trade specialists in many countries over the years, countless valuable application information on "where", "how" and "why" Digi-Pas® 2-axis instruments and sensor modules have been used to simplify and speed up leveling/alignment/angle-setting tasks productively, with higher accuracy, improved quality and performance. The following are application samples in various industries for convenient reference. Many of these pictures are obtained resulting from our user's generous courtesy while others are provided for solely illustrative purpose.
Hardware Tools & DIY Solutions
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DIY satellite dish aligning has become speedy and effortlessly with Digi-Pas® DWL-80E & DWL-200 Digital Levels. It is used to ensure the mast/pole for the receiver is levelled and the dish is at targeted elevation to optimise satellite signal.
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Digi-Pas® DWL-200 is suitable for window frames installation or window replacement to ensure the frame is levelled and plumbed prior to installation of sash and glass into the frame. This is able to prevent uneven gap between sash and frame or sash binding in the frame.
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Door frames installation and inspection has becoming easy by using Digi-Pas® DWL-600F to check frame is square, ensure frame is level with wall and door frame corners are maintained at right angle. Good door frames installation is essential for door to be closed properly.
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Digi-Pas® DWL-130 is used by professional roof contractor for speeding and completing quality site-works. Digital numeric display and able to read from a distance eases the difficulty of spending large amount of time and efforts to be close to the bubble / vials for reading on conventional spirit level.
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Digi-Pas® DWL-200 is used by DIY enthusiast and tradesmen when laying wallpaper. Precise angle determination on unlevelled ceilings and out-of-plumb walls allow them to plan, choose and position wallpapers to avoid the perfectly horizontal/vertical patterned wallpapers become noticeable.
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Other Solution
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Digi-Pas® DWL-80Pro Pocket-size model is used for levelling panoramic tripod head in 3 directions. Very accurate overlaps multi exposure pictures can be obtained with near-free of parallax leaving less time required for post-processing adjustments in Photoshop.
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Digi-Pas® DWL-80E has made the setup of astronomer's telescope so much easier. The magnetic grip was helpful in holding the level in place so the scope can be levelled with ease. Once levelled, the angle gauge work like a charm in getting to the right altitude.
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Gutters and downpipes installation utilized the Digi-Pas® DWL-200 for effective roof drainage system to divert and carry rain water. The in/ft and mm/M digital reading speed up adjustment of gutter inclination angle to a particular slope for different gutter length.
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Digi-Pas® DWL-200 Torpedo model is a relatively longer than cube level. It gives a better seating on a flat surface in metal workshops, woodworking, plumber piping installations, guttering etc.
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The IP65 waterproof feature of Digi-Pas® DWL-680Pro is useful in drainage piping installation and repair works. Maintaining proper pipe elevation such as vertical position, horizontal slope and alignment between pipe ends maximize water drainage and prevent clogged drainage.
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Digi-Pas® DWL-1000XY provides the advantage for a solution to measure vertical and horizontal axis concurrently when erecting steel-beam structures, typically in ensuring column bases are lined and level and columns are plumb. Precisely erecting the entire frame levelled with appropriate orientation is vital to ensure stability, strength and rigidity of steel structures.
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