Applications / Solutions

Leveling and angular measurements are vital functions for precision equipment installation, machine setup alignments and metrology in many industries within the precision engineering cluster. Imprecise leveling a machine affects its structural stability thus severely reduces the accuracy, functional and quality performances of a machine/equipment. In fact, precision levelling, angle measurement and alignment tasks essentially involve 2-dimentional planes rather than conventionally known as two independent single-axis orthogonal lines reading an angle one-axis at a time. Dual-axis simultaneous angles display and real-time continuous tracking of tilted-plane angular readings are required to guide field engineers in aligning precision object/machine to a required position accurately, speedily and effectively.

Digi-Pas® pioneered world's-first 2-axis MEMS digital leveling instrument, sensor module and inclinometer (US granted patents) embedded with vibrometer offers superior performance with ability to operate in a very unforgiving/harsh operating environment (e.g. high shock/impact, temperature & water) which empower application engineers/scientists in eradicating constraints previously difficult or unable to do with traditional 'bubble' spirit level or conventional single-axis pendulum/servo-based/optical inclinometers.

With reference to user's testimonials, feedbacks, and from interacting with professionals and trade specialists in many countries over the years, countless valuable application information on "where", "how" and "why" Digi-Pas® 2-axis instruments and sensor modules have been used to simplify and speed up leveling/alignment/angle-setting tasks productively, with higher accuracy, improved quality and performance. The following are application samples in various industries for convenient reference. Many of these pictures are obtained resulting from our user's generous courtesy while others are provided for solely illustrative purpose.

Aerospace Solution

Digi-Pas® DWL-3500XY is utilised in aircraft assembly, maintenance and service to perform longitudinal and lateral levelling in order to verify wing incidence and dihedral angle. Accurate levelling and alignment of aircraft parts ensure efficient maintenance schedules and operational safety.

Digi-Pas® DWL-3500XY or DWL5500XY sensor module is used to assist setup of a leveled satellite launch pad particularly to mitigate the risk for rocket holding arms structures delayed or failed to give way before roket accending up immediately after firing.

Digi-Pas® DWL-3000XY 2-Axis model is used to setup launch pad for unmanned aerial vehicle (UAV).

Digi-Pas® DWL-5000XY is embedded in satellite dish structure for real time continuous positional tracking satellites especially during initial installation and setup assessment period.

Digi-Pas® DWL-3000XY is used for satellite dish alignments, antenna installation processes and preventive maintanance accountability and records.

Other Solution

Digi-Pas® DWL-3000XY & DWL-3500XY is used for aligning precision fixtures. Absolute levelling and positional accuracy are required in meeting tight tolerance for highest quality in many manufacturing processes.

Digi-Pas® DWL-3000XY 2-Axis model is used to setup railway infrastructure, including track, signalling and stations.

Digi-Pas® DWL-3000XY is used in railway maintenance & operation to detect rail tracks deformation and elevation variations. It is a useful tool in aids for rail lines realignment, repair and construction of a new rail line. Accurate rail tracks longitudinal profile levelling and transversal alignment lead to enhanced safety standard for high speed railway operation.

Digi-Pas® DWL-3500XY 2-Axis model is used in research laboratory for laser guided beam setup.